KTM
2012 - 2016 KTM 125 EXC

125 EXC (2012 - 2016)

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KTM 125 EXC (2012–2016): The Lightweight Enduro That Punches Above Its Weight

Introduction

The KTM 125 EXC isn’t just a motorcycle—it’s a rite of passage for aspiring enduro riders and a nostalgic throwback for seasoned two-stroke enthusiasts. Produced between 2012 and 2016, this Austrian-built machine redefined what a 125cc enduro bike could achieve. With its featherlight chassis, explosive power delivery, and race-ready DNA, the 125 EXC carved out a reputation as the ultimate entry-level weapon for technical trails and competitive racing. But does it hold up as a practical ownership proposition today? Let’s throttle into the details.


Design & Ergonomics: Built for Aggression

At first glance, the KTM 125 EXC screams purpose. The signature orange frame and minimalist bodywork reflect KTM’s "Ready to Race" ethos. Standing at 960 mm (37.8 in), the seat height is intimidating for shorter riders but perfect for aggressive stand-up riding. The tapered fuel tank and narrow midsection let you grip the bike with your knees effortlessly—a critical feature when tackling rocky ascents or weaving through trees.

The 2012–2016 generation saw incremental design refinements, including a slimmer rear fender and redesigned kickstarter for easier cold starts. While the plastics feel durable, they’re not immune to scratches—a small price to pay for a bike that’s meant to be ridden hard. The digital Kokusan ignition system and Keihin 36mm carburetor sit proudly atop the engine, almost daring you to twist the throttle.


Engine Performance: Two-Stroke Fury

Let’s address the elephant in the room: the 124.8cc liquid-cooled two-stroke engine. With 15 hp at 7,500 rpm, it’s not the most powerful in its class, but it’s arguably the most exhilarating. The powerband is a classic two-stroke crescendo—soft off the line, then a sudden rush of violence as the revs climb. Keep the engine singing between 6,000–9,000 rpm, and you’ll forget this is a “beginner” bike.

The Keihin PWK 36mm carburetor (with a recommended 2.75 turns on the air screw) delivers crisp throttle response, though jetting adjustments are often needed for altitude changes. The 6-speed transmission is butter-smooth, with a 14/50 sprocket combo that balances low-end crawlability and top-end speed. On tight trails, you’ll live in 2nd and 3rd gear; open fire roads let you stretch into 5th and 6th.

Critics argue the 125 EXC lacks torque—and they’re not wrong. This bike rewards clutch finesse and aggressive riding. But that’s part of its charm. Mastering the 125’s power delivery is like learning a new language—one that’ll make you a faster, smarter rider.


Handling & Suspension: Precision Meets Playfulness

Weighing just 95 kg (209 lbs) dry, the 125 EXC feels like an extension of your body. The chrome-molybdenum steel frame and WP suspension combo are the stars here. Up front, the 48mm WP USD fork (300 mm/11.8 in travel) absorbs rocks and roots with a plushness that defies its budget-friendly reputation. Out back, the WP PDS monoshock (335 mm/13.1 in travel) keeps the rear planted, even during hard landings.

KTM tweaked the chassis geometry in 2012, adding lateral stiffness for sharper cornering. The 26.5° rake and 1,471 mm (57.9 in) wheelbase strike a perfect balance between stability and flickability. Throw it into a berm, and the bike leans with telepathic responsiveness. The Excel rims and CNC hubs reduce unsprung mass, making direction changes feel effortless.


Braking & Safety: Confidence in the Dirt

The 125 EXC uses a 260mm front disc with a twin-piston caliper and a 220mm rear disc. Bite is progressive rather than abrupt—ideal for slippery off-road conditions. While the brakes lack the raw power of modern four-strokes, they’re more than adequate for the bike’s lightweight. DOT 4 fluid ensures consistent performance, even after hours of abuse.


Competition: How Does It Stack Up?

The 125cc enduro segment is fiercely competitive. Here’s how the KTM holds up:

1. Yamaha YZ125X

Yamaha’s cross-country variant shares the KTM’s two-stroke spirit but lags in suspension refinement. The YZ125X’s KYB forks are excellent, but the rear shock can’t match the WP PDS system for big hits. KTM also wins on ergonomics—Yamaha’s wider seat feels bulky in comparison.

2. Husqvarna TE 125

A sibling rival (both brands are under Pierer Mobility), the TE 125 matches the KTM’s engine but uses a linkage rear suspension. Some riders prefer Husqvarna’s plusher feel, but the KTM’s PDS system is simpler to maintain and lighter.

3. Beta RR 125

Beta’s entry is torquier and more beginner-friendly, thanks to its oil-injection system. However, the RR 125 weighs 6 kg (13 lbs) more—a dealbreaker for competitive riders.

Verdict: The KTM 125 EXC remains the go-to for riders prioritizing agility and race-ready performance. Its weaknesses (e.g., carb tuning, stiff seat) are overshadowed by its strengths in technical terrain.


Maintenance: Keeping the Beast Alive

Owning a two-stroke requires discipline. Here’s how to keep your 125 EXC in fighting shape:

1. Engine & Carburetor

  • Spark Plug: Use the recommended NGK BR9ECMVX. Check gap every 15 hours.
  • Premix Ratio: KTM suggests 1:60 (1.7% oil). For aggressive riding, lean toward 1:50 (2%).
  • Carb Jets: The Keihin PWK 36mm carb is reliable but sensitive to altitude. Keep a range of pilot/main jets in your toolbox.

2. Suspension

  • Fork Oil: 620 ml of SAE 4 oil per leg. Rebuild every 60 hours.
  • Shock Service: Replace seals annually and check nitrogen pressure (10–12 bar).

3. Drivetrain

  • Chain & Sprockets: The 14/50 combo wears quickly in muddy conditions. Upgrade to a DID ERT2 chain for longevity.
  • Tire Pressure: Stick to 1.5 bar (22 psi) front/rear for most terrain. Drop to 1.2 bar (17 psi) for sand.

4. Cooling & Lubrication

  • Coolant: Use ethylene glycol-based fluid and bleed air from the system annually.
  • Gearbox Oil: 700 ml of SAE 15W-50 every 30 hours. Magnetic drain plugs are worth the investment.

Final Thoughts: A Modern Classic

The 2012–2016 KTM 125 EXC isn’t just a motorcycle—it’s a teacher. It demands skill, rewards bravery, and forgives mistakes (mostly). While newer bikes offer electric starters and fuel injection, none replicate the raw, unplugged thrill of this two-stroke legend. Whether you’re racing hare scrambles or carving singletrack, the 125 EXC remains a benchmark in lightweight enduro performance.

At MOTOPARTS.store, we’re passionate about keeping these machines alive. From WP suspension rebuild kits to CNC-machined sprockets, we’ve got the parts to make your KTM 125 EXC sharper than ever. Ride hard, wrench smart, and let the two-stroke symphony play on.




Specifications sheet

Engine
Stroke: Two-stroke
Max power: 11 kW | 15.0 hp
Fuel system: Keihin PWK 36 mm carburetor
Lubrication: Premix (fuel/oil) for engine; Separate gearbox oil
Max power @: 7500 rpm
Displacement: 125 ccm
Configuration: Single
Cooling system: Liquid
Compression ratio: 12.5:1
Number of cylinders: 1
Dimensions
Wheelbase: 1471 mm (57.9 in)
Dry weight: 95
Wet weight: 100
Seat height: 960 mm (37.8 in)
Ground clearance: 355 mm (14.0 in)
Fuel tank capacity: 9.5 L (2.5 US gal)
Drivetrain
Final drive: chain
Transmission: 6-speed, wet multi-disc clutch (hydraulically operated)
Rear sprocket: 50
Front sprocket: 14
Primary drive ratio: 23:73
Maintainance
Rear tire: 120/90-18
Front tire: 90/90-21
Idle speed: 1450 ± 50 rpm
Brake fluid: DOT 4/5.1
Gearbox oil: SAE 15W-50
Spark plugs: NGK BR9ECMVX
Coolant capacity: 1.2
Forks oil capacity: 1.24
Gearbox oil capacity: 0.7
Recommended tire pressure (rear): 1.5 bar (22 psi)
Recommended tire pressure (front): 1.5 bar (22 psi)
Chassis and Suspension
Frame: Chrome-molybdenum steel central tube frame
Rear brakes: Single 220 mm disc, 1-piston caliper
Front brakes: Single 260 mm disc, 2-piston caliper
Rear suspension: WP PDS monoshock, 335 mm (13.2 in) travel
Front suspension: WP USD 48 mm telescopic fork, 300 mm (11.8 in) travel
Rake (fork angle): 26.5°
Additional Specifications
Chain type: 5/8 x 1/4"
Ignition system: Kokusan fully electronic CDI
Starting system: Kick






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